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Services

Making the most of your time, money and expectations

Engineering / Consulting
Bottles Proven Design Company specializes in simple to complex relay logic designs, often associated with ladder logic. Standard light indicators are generally used to give feedback to what’s happening in the application’s process. When combined with pushbutton type pilot devices the system becomes easily understood for the operator. When necessary, programmable digital displays and analog / digital input devices are used for precise measurement and positioning. These types of controls are most common in production facilities and fabrication shops where environmental ruggedness is required. Considering the ease of use and low repair costs these types of controls offer, this is the best value.

Some applications are best solved using a small PLC to replace or compliment relay logic.
Here's how to decide when a PLC makes sense:
  1. The complexity of the application would make relay logic cost prohibitive.
  2. The physical size of the control enclosure would be unacceptable with relays.
  3. System cycle rates are too fast or too high for relays to handle efficiently.
  4. The technical nature of the process requires programmable logic control.
Most control panels are controlling a motor of some type, ranging from simple AC squirrel cage to brushless DC servo. The more complicated the motor the more complex and expensive the control system will be. Electronic AC inverters and DC controllers are available in abundance to fit any situation. Over designing the prime mover is one of the biggest budget breakers. That’s why I recommend only the minimum motor complexity to get the job done right - and safely!

"Proven Design – A better way of thinking."

AutoCAD Drafting
Drafting Example Proven Design Company is currently using AutoCAD 2000LT.
There is a less popular program also made by SoftDesk called DrafixCAD Professional that may be used, however, the two are not cross platform compliant.

Most electrical drawings currently supplied in the control field industry are simple composites of “cut and paste” drafting, deriving content from vendors and old projects. Though there’s nothing wrong in doing so, it shouldn’t be obvious. Every design I put to paper flows neatly and logically. Schematics continuing onto sequential papers are always bidirectionally clear. There are no gaps in the written schematic except for those used for clarity or function separation. This is extremely helpful to the technician tracing the circuit or the engineer who wants to expand it.

Quite often I get involved with interconnecting machinery from multiple vendors and I’m always astounded at the poor use of paper space, neatness and lack of design detail incorporated into each drawing. Proven Design Company takes great pride in furnishing some of the market's most orderly and detail relevant drawings available today. Where possible, design and operational concepts are incorporated as text notes for future clarity. This is almost unheard of in industrial control drafting.

"Proven Design – Looking better with detail."


Panel Wiring
Panel Proven Design Company has its own dedicated panel workshop area where projects of all types are assembled, wired and tested. Any project that physically fits in the building will benefit from high quality workmanship at a competitive price unequaled in the industry. Multiple piece or blanket orders benefit from interchangeable components, precise device layouts and lower costs. Supplying job site labor has been commonplace so; no matter where your project is you can count on a job well done.

Aside from the intended function of a control panel, building one is almost an art form. Depending on the pre-build layout requirement of the client, a panel’s layout is mostly determined by the builder himself. Having the experience and talent to combine aesthetics with functionality and durability is my greatest ability. Not only will you perceive quality but you can expect it. Many of my clients prefer to order the parts themselves from a BOM (Bill of Material) but that’s entirely up to you.

Components are laid out to maximize available space without compromising logical flow or ease of component replacement. Wire channels are utilized extensively to make wiring easy. Tie wraps are used for wire support only and not for bundling. The big advantage here is future design alterations will not turn your neat control enclosure into a rat’s nest. All devices are labeled on the panel’s surface, not on the device or channel themselves. In this way identification is never lost. All wires except for some instances of power wires are terminalized, normally at the bottom of the panel. When space would make interconnection difficult, the terminals are mounted atop of angled standoffs. The wiring itself is held in strict observance of the NEC (National Electrical Code).

"Proven Design - Making it right the first time."

 
Thank you for your interest in Proven Design LLC

Proven Design LLC Limited Warranty Agreement: Only warranties from the suppliers of Proven Design are available to the customer. Proven Design does not extent or add to its suppliers warranties. Onsite assistance is billed regardless of reason. Drawings and equipment returned within 60 days will be modified or repaired free of charge only at the discretion of Proven Design. All sales are final.